Unique pipe solutions made in Germany.

PLANNING & MANUFACTURING OF MANIFOLDS AND SPECIAL COMPONENTS MADE OF PP-R/PP-RCT

POLYMELT PREFABRICATION: PLANNING & MANUFACTURING OF MANIFOLDS AND SPECIAL COMPONENTS MADE OF PP-R/PP-RCT

Air-conditioning installations, sanitary installations or heating installations – always a time challenge for planners, builders and architects in every project. On site, it is often not possible to assemble all components and distributors without problems. Lack of space, lack of tools, a tight schedule, perhaps even a lack of expertise. All this can make fabrication a real problem.

With our prefabrication, POLYMELT offers customised solutions for every type of application. We manufacture manifolds and special components according to specifications directly at our factory. We plan, commission, weld and ship the ready-to-install part directly to the construction site – anywhere in the world.

The corresponding planning data, sketches with dimensions or 3D drawings form the basis for our quotation, material list and plan drawing. Our POLYMELT team of technicians with planning experience is available with comprehensive know-how.

The advantages of POLYMELT prefabrication of manifolds and special components

  • Shorter assembly times
  • Delivery on schedule
  • Lightweight components of the highest quality and durability
  • Precise prefabrication
  • Produced and prefabricated in Germany
  • Certified and quality-controlled 

POLYMELT PREFABRICATION: FROM PLANNING TO PRODUCTION TO COMPREHENSIVE SERVICE

Prefabricated components and distributors from POLYMELT shorten installation times, avoid design errors and stand for durability and low-maintenance running times. Investors, planners and architects and the installers can benefit from numerous advantages and increase efficiency in the project.

How investors benefit from POLYMELT prefabrication

  • We support the processes from planning to commissioning
  • On-site consulting and support
  • Development of customised solutions
  • Time and cost savings
  • Prefabricated components can be quickly and easily installed in existing systems 
  • Reduction of downtimes

How architects benefit from POLYMELT prefabrication

  • Planning support 
  • Support with plausibility and completeness checks
  • Provision of CAD and planning data for checking and production approval
  • Planning and cost security through prompt detailed planning 
  • High precision of components

How plant manufacturers benefit from POLYMELT prefabrication

  • On-site support and advice
  • Precisely fitting prefabricated components
  • Easy transport on the construction site due to lightweight components
  • Fewer tools required
  • Short assembly times
  • Savings in the use of skilled labour

How does prefabrication work at POLYMELT?

  1. Enquiry & check
    You send us a CAD drawing or dimensioned hand sketch with detailed information about your project (e.g.: requested deadline), we check the data for completeness and plausibility. In case of queries or discrepancies, we will contact you so that we can start calculating the offer in a timely manner.

  2. Planning & Calculation
    After you have confirmed our offer, we start planning the manifold/component. Subsequently, you will receive a CAD drawing for coordination, inspection and approval for the start of production. Together with the drawing we will send you a parts list with all necessary information if required.

  3. Production
    In our prefabrication department, your components are completely assembled and ready for installation in the shortest possible time. You do not have to worry about dust and dirt - which is often a problem during assembly on building sites. Negative influences such as dirt, cold, lack of space cannot have any effect on the final result when prefabrication takes place in our halls. And of course we have all the necessary components in stock or can manufacture them at short notice.

  4. Delivery
    We deliver the component directly to the construction site. The inherently low weight of PP pipes, fittings and components makes handling to and on the construction site particularly easy, so that nothing stands in the way of problem-free installation.

Contact

mail@polymelt.com